How to store aluminium shuttering to prevent damage?

As a supplier of Aluminium Shuttering, I've seen firsthand how improper storage can lead to significant damage, which not only affects the product's appearance but also its functionality and lifespan. So, I thought I'd share some tips on how to store aluminium shuttering to prevent damage.

Choose the Right Location

The first step in storing aluminium shuttering is to pick the right location. You want a place that's dry and well - ventilated. Aluminium can corrode when it's exposed to moisture for long periods. A storage shed or a covered warehouse is ideal. If you're storing the shuttering outdoors, make sure it's under a waterproof and UV - resistant tarp.

I once had a customer who stored their aluminium shuttering in an open area near a lake. The high humidity and constant exposure to water vapor led to surface corrosion within a few months. The shuttering became rough and lost its smooth finish, which affected the quality of the concrete casting. So, avoid areas with high humidity, standing water, or where it's prone to flooding.

Keep it Clean

Before storing the aluminium shuttering, it's crucial to clean it thoroughly. Remove any concrete residues, dirt, or debris. You can use a pressure washer or a stiff - bristled brush with a mild detergent. Make sure to rinse it well and dry it completely.

Concrete residues left on the shuttering can harden and cause scratches when the shuttering is moved or stacked. Also, dirt and debris can trap moisture, which accelerates corrosion. I always recommend my customers to clean the shuttering right after each use. It's a small step that can save a lot of trouble later.

Stacking Properly

How you stack the aluminium shuttering matters a great deal. First, make sure the surface where you're stacking is flat and level. Uneven surfaces can cause the shuttering to warp over time.

When stacking, place larger and heavier pieces at the bottom. This provides a stable base. You can use wooden spacers between each layer of shuttering. The spacers prevent the shuttering from rubbing against each other, which can cause scratches.

Moreover, if the shuttering has complex shapes or edges, you need to stack them in a way that these parts are protected. For example, if there are protruding angular parts, make sure they don't dig into other pieces. I've seen cases where improper stacking led to dents and deformations in the shuttering, making them unusable for the next project.

Protect from Physical Damage

Physical damage is one of the most common problems during storage. To prevent this, you can use protective covers. There are special plastic or rubber covers available in the market that fit over the edges and corners of the aluminium shuttering.

Also, keep the storage area organized. Avoid overcrowding the shuttering, as this can lead to accidental bumps and knocks. If possible, mark the storage area clearly, so people know where to place and retrieve the shuttering without causing damage.

Use Rust - Preventive Measures

Even though aluminium is relatively resistant to rust compared to other metals, it can still corrode. You can apply a thin layer of rust - preventive oil or coating on the surface of the shuttering before storage. This creates a barrier that protects the aluminium from moisture and oxygen.

There are many commercial rust - preventive products available, and you can choose one according to your needs. Just make sure to follow the manufacturer's instructions when applying it.

Regular Inspections

Don't just store the aluminium shuttering and forget about it. Regular inspections are essential. Check for any signs of damage, corrosion, or deformation at least once a month.

During the inspection, look for any scratches, chips, or discoloration. If you notice any issues, address them immediately. For example, if there's a small scratch, you can touch up the paint or coating to prevent further corrosion.

Consider the Type of Aluminium Shuttering

Different types of aluminium shuttering may have specific storage requirements. For instance, Architectural Aluminum Formwork often has more intricate designs and finishes. It may need extra protection during storage. You might need to wrap it in a soft, non - abrasive material to prevent scratches.

Type C Alu Formwork and Type C Alu Formwork also have their unique features. They may be more suitable for certain stacking methods or require specific cleaning procedures. Make sure you understand the characteristics of the type of shuttering you're storing to provide the best care.

Conclusion

Storing aluminium shuttering properly is not rocket science, but it does require attention to detail. By choosing the right location, keeping it clean, stacking it correctly, protecting it from physical damage, using rust - preventive measures, and conducting regular inspections, you can significantly extend the lifespan of your aluminium shuttering.

If you're in the market for high - quality aluminium shuttering or have any questions about storage or usage, feel free to reach out. We're here to help you make the most of your investment. Whether you're a small contractor or a large construction company, we've got the right solutions for you. Contact us to start a discussion about your specific needs and let's work together to ensure your construction projects run smoothly.

References

• "Aluminium Corrosion and Protection" by some industry experts
• "Best Practices in Construction Equipment Storage" from a well - known construction magazine
• Manufacturer's guidelines for aluminium shuttering products